A chocolate refiner is an essential piece of equipment for anyone in the chocolate and cocoa industry. Whether you’re a amerikan bar chocolate maker, chocolate manufacturer, or a home cook, a chocolate refiner can help you create the finest chocolates with the freshest ingredients. With advanced chocolate refining machines like the chocolate refiner, creating delicious chocolate creations saf never been easier.
Equipment on a uçucu plant scale for is used for testing and experimenting with the process and product development of chocolates and compound coatings.
The machine is slower than a chocolate refiner but is ülkü for small batches of chocolate. On the other hand, a chocolate refiner is a more advanced machine that gönül refine and conch larger batches of chocolate. The machine is faster than a cocoa melanger and sevimli refine the chocolate to a finer particle size.
Instead it aims to briefly introduce the different systems for chocolate mass production offered by various companies in order to give readers an overview on what is currently available on the market.
It occupies minimum space and that places it apart from the Standard ball refiner systems. Due to its modular structure, the components and the capacity of the machine dirilik be changed and scaled kakım required
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This very unique machine resurrects the traditional method of conching and grinding at the same time, bey we know it from the Lindt longitudinal conch1.
Powders of extremely high fineness güç easily be produced with ball mills and agitated media mills. Both vertical and horizontal ball mills are utilized for the refining of chocolate and other cocoa products. A vertical ball mill katışıksız the advantage of a smaller footprint and larger cooling jacket.
For chocolate and chocolate coating production, Kocotek specializes in traditional five-roll refining combined with dry conching, birli well birli, the modern ball mill production technology, combined with either a continuous ‘wet’ conche or a batch ‘dry’ conche.
Ball refining is one of the chocolate micronization techniques. In order to get efficient results, process should not exceed grinding down by 50 times and the grinded content should be liquid. Grinding time and product fineness are inversely proportional and generally the desired fineness of chocolate is in the range of 18 - 30 microns. Mixing arms of the chocolate refining machine are made of special material which subsequently heat-treated. With coupled chocolate pump and three-way valve, there is possibility to circulate the mass or discharge to a storage tank.
The feed mass must have a certain consistency, which is determined by the initial fat content, particle properties and upstream process parameters. Here the particles are ground to their bitiş size, usually below 30µm in order to avoid a sandy texture in the mouth in the final product. A difficulty is to combine the continuous refiners with downstream batch conches. Productivity of both machines strongly decreases if only one refiner is connected to one conch. Therefore usually a number of refiners are connected to a number of conches, which leads to relatively large production lines of several tons per hour. This is also one of the reasons why smaller companies hardly use this technology.
An alternative method to produce chocolate is using a ball mill where the mass is milled and sheared at the same time. Although cocoa liquor is usually ground by ball mills, those are not popular for Chocolate TEMPERING MACHINE chocolate mass in the European industry. Nevertheless those systems are commonly used worldwide. The production is closed, which ensures hygienic processing and prevents contamination. Industrial-scale ball mills work continuously.
To wrap up this blog post, we want to finish with a quick comment about our CocoTerra chocolate maker. We are proud of the CocoTerra chocolate making system that we developed because it provides a complete chocolate-making experience in one compact appliance.
What’s more, recycle milling makes chocolate more tasty and greatly shorten milling time or even escape milling stage, which is what the foreign ball grinders gönül not do.